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Datalogic - SG4-Body BIG muting

  • Body protection (2, 3 and 4 beam), Type 4, PL e
  • Advanced Muting functions integrated
  • Range 0.5-60 m

Datalogic safety light curtain SG4-BODY BIG Muting is made for body detection with a range of up to 60 meters and especially for muting applications.

SG4-BODY BIG Muting has a new robust housing with integrated advanced muting functions + extra features:

Advanced muting functions

Extra features

  • Integrated muting lamp
  • Muting enable signal
  • Maintained or triggered Override
  • Override restart selection (manual / automatic)
  • Muting filter function
  • anti-interference coding
  • total absence of "dead zone"
  • 7-segment displays
  • alignement aid function

Integrated muting lamp

Under the top cap are DIP switches for configuration


Configurations will be made by DIP switches and wiring, so no PC-programming required.
By DIP switches can be also choosed muting time-out, muting-mode (cross-beam, 4-beam parallel or 2-beam parallel).

On the top of receiver is a integrated muting lamp. Both Tx and Rx has a M12 connector for muting sensors. Additionally T and L muting arms can be choosed instead of external muting sensors. T and L muting arms are really easy to install to the light curtain and it is an ideal solution eg. for packing industry.

New robust housing and new design of optical-electronic platform ensures the best performance. 3 different types of brackets (swivelling side, top-bottom rotating and rear) complete the product and make it the ideal and most performing solution for all the industrial application.



The safety light curtain is available as type 4, and maintains the highest safety level PL e according to the latest safety standards, EN ISO 13849-1 and EN 62061. SG4-BODY BIG Muting has integrated manual reset /automatic reset and input for monitoring of external contactors (EDM). The safety light curtain has two safe electronic short-circuit detection outputs (PNP). If potential free contacts are needed we can offer for example Datalogic safety relay CSME.

Datalogic has a 3 year warranty for safety light curtains.


Applications (see also "Muting functions")

Body protection with 2, 3 and 4 beams (protective heights 500-800-900-1200 mm)

 

 

Cross-beam muting (X) with external sensors

 

4-beam parallel muting (T) with external sensors

T-muting with integrated T-muting arms

T-muting arms

 

2-beam parallel muting (L) with external sensors

L-muting with integrated L-muting arms

 

 

Note ! L-muting is only for exit-applications (see "muting functions")

 

Comparing to external muting sensors T and L muting arms has following benefits:
- Easy installation to the light curtain, save time
- Alignement together with light curtain, save time
- Angle and height adjustment integrated
- No need for extra fixing brackets, save time and money
- Connection by M12 -connection cables (incl to shipment),
no need for external connection boxes for muting sensors

 

With Datalogic SG-BODY BIG Muting You can use either external muting sensors or muting arms L or T.

Both Receiver and Transmitter
include an additional 5-pole
M12 connector for muting sensors.

Rx has 2 muting-inputs and
power supply for muting-sensors.

Tx has a power supply for
through-beam muting sensors

For this reason You can choose either retro-reflex or through-beam sensors.
Also L and T muting arms are available in retro-reflex or through-beam versions.



Cross-beam muting (X)

For cross-beam muting only external sensors can be used.
Basic function: Both muting inputs 1 and 2 need to be activated in time period of 0,01 - 4 s to achieve the muting.
Muting is ON as long as beams A or B are both interrupted. Muting goes OFF when one or both beams are clear.
Max muting time is 10 minutes but from DIP-switches it is possible to choose also infinity time.

Note ! State of Muting is signalled by Muting Lamp integrated on the top of receiver side.

See more detailed instructions for speed, distance, positioning etc. from manual !



4-beam parallel muting (T)

For T-muting can be used with either external sensors or T-muting arms.
Basic function: Both muting inputs 1 and 2 need to be activated in time period of 0,01 - 4 s to achieve the muting.
On 4-beam parallel muting (T) the 4 PNP inputs are connected according to below diagram, so the sequence must be B2-A2-B1-A1 or vice versa.
Muting is ON when muting inputs 1 and 2 are both actived.
Muting goes OFF as soon as muting input 1 or 2 will not get +24 VDC from sensors.
Max muting time is 10 minutes but from DIP-switches it is possible to choose also infinity time.

Note ! State of Muting is signalled by Muting Lamp integrated on the top of receiver side.

See more detailed instructions for speed, distance, positioning etc. from manual !


2-beam parallel muting (L), only for EXIT applications.

For L-muting can used with either external sensors or L-muting arms.
Basic function: Both muting inputs 1 and 2 need to be activated in time period of 0,01 - 4 s to achieve the muting.
Muting is ON when beams A and B are both interrupted BUT after when beam A is clear there is still muting time of 0,132 - 8 s.
This "Exit" time is related to speed of conveyor. The light curtain calculate the speed between beams A and B and the it
give enough time for pallet to exit from danger zone.
Max muting time is 10 minutes (when A and B are interrupted) but from DIP-switches it is possible to choose also infinity time.
L-Muting can be used only in application where pallet comes out from the danger zone.

Note ! State of Muting is signalled by Muting Lamp integrated on the top of receiver side.

See more detailed instructions for speed, distance, positioning etc. from manual !




Override function



This function allows to force a Muting condition when machine reset is necessary, even if one or more beams are interrupted by passing material. The purpose is to clear the protected area of any material accumulated consequently to a failure in the working cycle. For example, if a pallet stops in front of the protected area, the conveyor may not restart as the ESPE (that has one or more interrupted beams) opens the OSSD outputs and will not permit the controlled area clearance. The activation of the Override function makes permits this operation.

Activation of the Override function
Two input lines are provided for the override function, OVR1 and OVR2, that must be connected to +24 Vdc and to 0 Vdc respectively by means of two normal open contacts. Standard requires the use of spring return hold-to-run devices or secure momentary action pushbuttons, located so that it will not possible to enter the hazardous zone whilst maintaining the action on devices. Override function can be actuated closing both contacts: whatever contact can be activated first. The maximum out-of-sync interval time allowed is 400 ms, while the minimum one is 0 ms. While override is actuated, the integrated lamp will be blinking.

Override function will automatically terminate when one of the following condition will be given:
- all the muting sensors are de-actuated (*);
- the pre-determined time limit has expired;
- the requirements for actuation are not met any more (at least one override input line is deactivated).
(*) This is true for light curtains configured as T Muting. For light curtains configured as L Muting, override will terminate when muting sensors are de-actuated AND the light curtain’s beams are free.

+ Keep the button pressed until the clearance of the protected area has been completed.
+ The maximum length of the Override function is 120 sec. After that time, the ESPE returns to normal functioning, even if the OVERRIDE button is pressed. Obviously, if the button is released within the 120 seconds, the Override function stops immediately.
+ When override is de-actuated, the light curtain will return into the normal operation.



Note !
SG-BODY BIG Muting has following advanced Override functions:
Maintained or triggered Override.
When maintained override is selected the override button must be pressed as long as muting-zone is free.
When triggered override is selected only pushing (and releasing) the override button is required and override remains automatically until the muting zone is free.

Override restart selection (manual / automatic)
When manual override restart is selected the light curtain need to restart after override operation (if manual reset is in use)
When automatic override restart is selected the light curtain restart automatically after override operation (even manual reset is in use)

See more detailed instructions for override and muting from manual !

 


Rx



Tx

 

Supply voltage

24 V DC, stabilised

Tolerance

± 20 %

Max. current consumption / transmitter

2.5 W

Max. current consumption / receiver

4 W (without load)

Safe outputs (OSSD)

Transistor 2 x PNP

Max. current (OSSD)

0.5 A/each PNP

Response time

11-13 ms (depending on model, refer table "Order number")

Type of light

IR LED 950 nm

Operating distance

0.5-30 m (SG4-BSR), 6-60 m (SG4-BLR)

Protective height

500-800-900-1200 mm

Extra functions

Advanced Muting, Override, EDM, reset (autom/manual), anti-interference coding

Time-out period

Muting: 10 minutes / ∞, Override: 2 minutes

Status indication

Integrated Muting lamp, 6 x LED, 7-segment LCD display (Rx and Tx)

Resolution R

refer table "Order number"

Cable connection

Transmitter M12, 5-pole + M12, 5-pole for muting sensors.

Receiver M12, 12-pole + M12, 5-pole for muting sensors.

Max. cable length

70 m

Material housing

Aluminium profile (RAL 1003), end caps PBT Valox 508

Weight

2.5 kg/m

Protection class

IP65

Operating temperature

0 °C to +55 °C

Storage temperature

-25 °C to +70 °C

Safety category

4 according to EN 954-1

PL

e according to EN ISO 13849-1

SIL

3 according to EN IEC 62061

PFHd

1,03E-08

T1 (Life time in years)

20

MTTFd (years)

338

DC

96.80 %

SFF

98.1 %

Approvals

 

Manual / SG-BODY BIG Muting
SG-BODY BIG Muting, eng

Connection of SG4-BODY COMPACT Muting safety light curtain

Receiver

Transmitter

Main connector Rx : 12-pole, M12-connector

Main connector Tx : 5-pole, M12-connector

 

Secondary connector Rx : 5-pole, M12-connector

Secondary connector Tx : 5-pole, M12-connector

 

Receiver (Rx), 12-pole, M12-connector

Transmitter (Tx), 5-pole, M12-connector

1

= brown

= +24 V DC (power supply)

1

= brown

= 24 V DC (power supply)

2

= blue

= 0 V (power supply)

2

= white

= Test

3

= white

= Reset, restart mode

3

= blue

= 0 V (power supply)

4

= green

= Override 1

4

= black

= earth

5

= pink

= OSSD2 (PNP)

5

= grey

= not used

6

= yellow

= EDM

 

 

 

7

= black

= Muting enable

 

 

 

8

= grey

= OSSD1 (PNP)

 

 

 

9

= red

= Override 2

 

 

 

10

= violet

= Muting lamp output (0 V)

 

 

 

11

= grey-pink

= Override status

 

 

 

12

= red-blue

= earth

 

 

 

 

Receiver (Rx), 5-pole, M12-connector

Transmitter (Tx), 5-pole, M12-connector

1

= brown

= 24 V DC (for muting sensors)

1

= brown

= 24 V DC (for muting sensors)

2

= white

= Muting input 2

2

= white

= not used

3

= blue

= 0 V (for muting sensors)

3

= blue

= 0 V (for muting sensors)

4

= black

= Muting input 1

4

= black

= not used

5

= grey

= not used

5

= grey

= not used



Configuration of SG-BODY BIG Muting
Configuration of SG-BODY BIG Muting will be made by dip-switches and by wiring, see below

A closing cap coupled with the top cap of the Rx and Tx units can be unscrewed to access dipswitches slot.


Note !
For RX side the top and bottom dip-switches must be configured in the same manner. The “ON” position is the default.

Receiver Rx

 

Transmitter Tx

 

 

 

 

ON

OFF

 

 

ON

OFF

 

Dip switches n°1: Muting timeout

10 min

 

Dip switch n°1: coding selection

see table

see table

 

Dip switches n°2: Muting T/L

T*

L

 

Dip switch n°2: coding selection

see table

see table

 

Dip switches n°3: Muting filter

Disabled

Enabled

 

Dip switch n°3: not used

-

-

 

Dip switches n°4: Override restart

Manual

Automatic

 

Dip switch n°4: not used

-

-

 

Dip switches n°5: Override mode

Maintained

Triggered

 

Dip switch n°5: not used

-

-

 

Dip switches n°6: EDM enable

EDM on

EDM off

 

Dip switch n°6: not used

-

-

 

Dip switches n°7: coding selection

see table

see table

 

Dip switch n°7: not used

-

-

 

Dip switches n°8: coding selection

see table

see table

 

Dip switch n°8: not used

-

-

 


* Cross-beam muting works with same DIP-switch configuration as T-muting.


Coding selection Rx

Coding selection Tx

Dip-switches 7

Dip-switches 8

CODE

 

 

 

 

 

 

Dip-switch 1

Dip-switch 2

CODE

 

ON

ON

no Code

 

 

 

 

 

 

ON

ON

no Code

 

OFF

ON

Code 1

 

 

 

 

 

 

OFF

ON

Code 1

 

ON

OFF

Code 2

 

 

 

 

 

 

ON

OFF

Code 2

 

OFF

OFF

Not used

 

 

 

 

 

 

OFF

OFF

Not used

 



Wiring

Function

Connected to

Status

 

 

 

Test (Transmitter Tx) , pin 2

+ 24 V DC

Test ON

 

Not connected or 0 V

Test OFF

 

 

 

Restart + selection of Reset mode (Rx) , pin 3

Automatic reset

 

Manual reset

 

 

 

 

 

EDM (Rx) , pin 6

 

 

 

 

Muting enable(Rx) , pin 7

+ 24 V DC

Muting disabled

 

Not connected or 0 V

Muting enabled

 

 

 

Override status (Rx) , pin 11

Output PNP, 24 VDC, when the device enters the Override status

 

 

 

 

 

 

Override input 1 (Rx) , pin 4

 

 

Override input 2 (Rx) , pin 9

 

 

 

 

 

 

OSSD1 (PNP) (Rx) , pin 8

 

 

OSSD2 (PNP) (Rx) , pin 5

 

 

 

 

 

 

Muting lamp output 0V (Rx) , pin 10

ON when Muting is ON

 

 

 

 

 

 

 

 

 

Muting input 1
(Rx) , pin 4 (secondary connector)

+ 24 V DC from Muting sensor / Muting arm

 

 

Muting input 2
(Rx) , pin 2 (secondary connector)

+ 24 V DC from Muting sensor / Muting arm

 

 



EDM connection


By EDM (External Device Monitoring) external contacts as contactor can be monitored.

Dimensions SG-BODY BIG Muting

 

Order no.

Resolution
(mm)

Protective height
(mm)

Number
of beams

Length housing
L1 / L2 (mm)

Response time
(ms)

Range
(m)

Standard version

 

 

 

 

 

 

SG4-BSR2-050-OO-W-C

520

500

2

609,4 / 520,5

12

0,5 - 30

SG4-BSR3-080-OO-W-C

420

800

3

909,4 / 820,5

13

0,5 - 30

SG4-BSR4-090-OO-W-C

320

900

4

1009,4 / 920,5

14

0,5 - 30

SG4-BSR4-120-OO-W-C

420

1200

4

1309,4 / 1220.5

14

0,5 - 30

 

 

 

 

 

 

 

SG4-BLR2-050-OO-W-C

520

500

2

609,4 / 520,5

12

6 - 60

SG4-BLR3-080-OO-W-C

420

800

3

909,4 / 820,5

13

6 - 60

SG4-BLR4-090-OO-W-C

320

900

4

1009,4 / 920,5

14

6 - 60

SG4-BLR4-120-OO-W-C

420

1200

4

1309,4 / 1220.5

14

6 - 60


NOTE !
SG-BIG safety light curtains do not include brackets, see accessories for bracket options.

Muting accessories

 

 

SG-SRT-2 Muting control box

Connection box for muting sensors (4-beam parallel)

 

 

 

 

 

 

 

External muting sensors

 

 

 

 

 

 

Bracket SG-CB-B + muting arm separately

 

 

 

 

 

 

L-muting

T-muting

 

 



Accessories

SG-LP laser pointer

Safety relay CSME


Mounting brackets


NOTE !
SG-BIG safety light curtains do not include brackets, see below for bracket options

 

Mounting bracket ST-K4ROT-SG-BB, TOP-BOTTOM rotatative (4 pcs. / kit)

 

 

 

 

Mounting bracket ST-K4REAR-SG-BB, REAR (4 pcs. / kit)

 

 

 

 

Mounting bracket ST-K4STD-SG-BB, SWIVELLING SIDE (4 pcs. / kit) for thin mounting

 

 

 

 

ST-K4AV antivibration support, use with ST-brackets

 

 

 

 

Mounting bracket ST-KSTD, swivelling side (4 pcs. / kit) brackets.

 

 

Order no.

Description

Cables

CS-A1-02-U-05

Cable, M12, straight, 5 metres, female, 4-pole

CS-A1-02-U-10

Cable, M12, straight, 10 metres, female, 4-pole

CS-A1-02-U-15

Cable, M12, straight, 15 metres, female, 4-pole

CS-A1-02-U-25

Cable, M12, straight, 25 metres, female, 4-pole

 

 

CS-A1-10-U-05

Cable, M12, straight, 5 metres, female, 12-pole

CS-A1-10-U-10

Cable, M12, straight, 10 metres, female, 12-pole

CS-A1-10-U-15

Cable, M12, straight, 15 metres, female, 12-pole

CS-A1-10-U-25

Cable, M12, straight, 25 metres, female, 12-pole

 

 

Muting accessories

CV-L1-02-B-007

Cable, M12, 0,7 metres, female-female
(for external sensor with L and X-muting together with 081205EMF0000B)

081205EMF0000B

M12 adapter for 2 sensors (use together with CV-L1-02-B-007)

 

 

D-MUTING-M12-K1

Connection box for 4 external muting sensors, M12 connectors

 

 

S6R-5-B5-P

Retro-reflex photo cell, 15x50x50 mm, PNP, range 5 m, M12, incl. mirror (R2)

S50-PA-5-B01-PP

Retro-reflex photo cell, M18, PNP, range 4 m, M12, excl. mirror

R2

Mirror R2

 

 

T and L muting arms separately

SG-AS-ARM

Single active arm with retro-reflex sensors

SG-PR-ARM

Single passive arm with reflectors

SG-F1-ARM

Single receiver arm F1 for Rx side

SG-F2-ARM

Single receiver arm F2 for Rx side

SG-G1-ARM

Single transmitter arm F1 for Tx side

SG-G2-ARM

Single transmitter arm F2 for Tx side

 

SG-CB-B

Muting arms BIG mounting bracket kit

 

NOTE:
To obtain a ‘L’ configuration with (retro-reflex) arms use SG-AS-ARM (1 pc.) + SG-PR-ARM (1 pc.) together with SG-CB-B (2 pcs.).
To obtain a ‘L’ configuration with F/G (through-beam) arms use SG-F1 ARM (1 pc.) + SG-G1-ARM (1 pc.) together with SG-CB-B (2 pcs.).
Please install F1 arm on Rx unit and G1 arm on Tx in order to have them facing one to another.

To obtain a ‘T’ configuration with (retro-reflex) arms use SG-AS-ARM (2 pcs.) + SG-PR-ARM (2 pcs.) together with SG-CB-B (2 pcs.).
To obtain a ‘T’ configuration with F/G (through-beam) arms use
SG-F1 ARM (1 pc.) + SG-G1-ARM (1 pc.) + SG-F2 ARM (1 pc.) + SG-G2-ARM (1 pc.) together with SG-CB-B (2 pcs.).
Please install F1 and F2 arms on Rx unit and G1 and G2 arms on Tx in order to have them facing one to another.

 

Safety relay

SG-SRT-2

Muting control box with Override-key switch + Reset button + muting lamp, safety relay 2 NO, 24 VDC

CSME-03VU24-Y14

Safety relay Datalogic CSME, 3 NO, 24 VDC, need EDM control

42010204

Safety relay Duelco NST-2004, 3 NO + 1 NC, 24 VDC

 

SG-BIG safety light curtains do not include brackets, see below for bracket options

ST-K4ROT-SG-BB

Mounting bracket, TOP-BOTTOM rotatative (4 pcs. / kit)

ST-K4REAR-SG-BB

Mounting bracket, REAR (4 pcs. / kit)

ST-K4STD-SG-BB

Mounting bracket, SWIVELLING SIDE, thin mounting (4 pcs. / kit)

 

ST-KSTD

Mounting bracket, swivelling side (4 pcs. / kit)

ST-K4OR

Angle adjustment kit ±5° (4 pcs. / kit), use with ST-KSTD

ST-K6OR

Angle adjustment kit ±5° (6 pcs. / kit), use with ST-KSTD

ST-K4AV

Antivibration support (4 pcs. / kit)

ST-K6AV

Antivibration support (6 pcs. / kit)